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Spiral Welded Pipe Mill

Spiral Welded Pipe Mill
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Description
Spiral welded pipe production line is mainly used to produce spiral steel pipes. The steel coils are unfolded and leveled by the spiral welded pipe mill. Then they are sent to the forming machine in a certain angle. Supplemented by a certain angle, the continual pipes are formed in the three-roll rolling machine. Continual spiral welding is performed by submerged-arc welding machine.

Application
Spiral welded pipe production line suitable for producing spiral seam steel pipes is widely used in various fluids conveying such as petroleum natural gas, water as well as construction structural pipes and piling pipes. Production process of the welded pipe making machine is continuous production line and also the making machine can produce spiral welded steel pipe as per API standard in terms of quality.

Classification
1. According to the different functions of our products, the spiral welded pipe production line can be divided into API standard model, national standard model and special purpose model.
2. According to the different working method, the welded pipe making machine can be divided into frontal-swing and back-swing spiral welded pipe mill.

Main Projects and Clients on Spiral Welded Pipe Production Line

No. Equipment Clients Remark
1 Φ90-Φ214 Spiral welded pipe mill Zibo Dongsen Petroleum Technology Development Co., Ltd  
2 Φ219-Φ630 Spiral welded pipe mill Jiangsu Huadong Steel Pipe Co., Ltd  
3 Φ219-Φ820 Spiral welded pipe mill Shangdong Zhongyun Group Co., Ltd X70 levels
4 Φ219-Φ1020 Spiral welded pipe mill Iran Steel Pipe Company Export Project X70 levels
5 Φ426-Φ1420 Spiral welded pipe mill Wuhan Jinhai Steel Pipe Company X65 levels
6 Φ219-Φ1620 Spiral welded pipe mill Pakistan   Export Project  
7 Φ508-Φ1820 Spiral welded pipe mill (2 sets) Malaysia Export Project X70 levels
8 Φ529-Φ2400 Spiral welded pipe mill Malaysia Export Project X70 levels
9 Φ400-Φ2540 Spiral welded pipe mill Korean Tongyong Steel Pipe Co., Ltd Export Project
10 Φ711-Φ3000 Spiral welded pipe mill Oriental Company in Malaysia Export Project
11 Φ630-Φ3200 Spiral welded pipe mill Nanjing Yangzi Water Supply and Drainage Pipeline Co., Ltd  
12 Φ325-Φ1622 Back-swing spiral welded pipe mill Pipeline Companies in Mexico  
13 Φ273-Φ1422 Back-swing spiral welded pipe mill Pipeline Companies in India  

Typical Project Introduction
1. Mexico Steel Pipe Co., Ltd (325-1622 × 25.4 back-swing spiral welded pipe making machine)
The spiral welded pipe production line is designed and manufactured by our company with advanced technology for Mexico Steel Pipe Company. This making machine adopts back-swing continuous production equipped with complete testing equipment. This spiral welded pipe production line is mainly used for producing API standard high-class pipe.
2. Malaysia Steel Pipe Co., Ltd (711-3000 × 25.4 frontal-swing spiral welded pipe making machine)
This spiral welded pipe production line is designed and manufactured by our company with advanced technology for Malaysia Steel Pipe Company. This making machine adopts frontal-swing continuous production. The production line is mainly used to produce high standard column pipes.
3. Shandong Zhongyun Steel Pipe Co., Ltd (426-1620 × 14 frontal-swing spiral welded pipe making machine)
The mill is designed and manufactured by our company with advanced technology for Shandong Zhongyun Steel Pipe Company. This making machine adopts frontal-swing continuous production equipped with completed testing equipment and equipment in precise area. This production line is mainly used to produce API standard high-class pipe.

Production Process of Spiral Welded Pipe Production Line
1. Frontal-Swing Spiral Welded Pipe Making Machine
Loading Coil→ Uncoiling → Leveling → Cutting and Coil Welding → Edge Milling Machine→ Delivering Machine → Prebending and Guide Board → Forming → Internal Welding-External Welding → Tracking and Cutting off → Extracting → Trimming → Hydraulic Testing → Flat Head Chamfering → X Ray Inspection → Ultrasonic Inspection → Spraying → Connection of the Finished Products
2. Back-Swing Spiral Welded Pipe Production Line
Loading Coil → Uncoiling → Leveling-Cutting and Coil Welding → Edge Milling Machine → Feeding Machine → Flying-Welder → Delivering Machine → Prebending and Guide Board → Forming Machine → Internal Welding → External Welding → Tracking and Cutting off → Extracting → Trimming → Hydraulic Testing → Flat Head Chamfering → X Ray Inspection → Ultrasonic Inspection → Spraying → Connection of the Finished Products

Bearing Types of Spiral Welded Pipe Production Line

No. Model Specification Coil Width (mm) Thickness (mm) Coil Weight (ton) Capacity (kW) Machinery Floor Space (m2)
1 LHJZ-400 Φ219-Φ426 400-750 5-10 10 180 18 × 180
2 LHJZ-500 Φ219-Φ529 400-800 5-11 15 200 18 × 180
3 LHJZ-600 Φ219-Φ630 450-1050 6-12.7 20 240 21 × 180
4 LHJZ-700 Φ219-Φ720 500-1250 5-14 20 260 21 × 180
5 LHJZ-800 Φ219-Φ820 500-1300 6-18 30 380 24 × 180
6 LHJZ-1000 Φ219-Φ1020 500-1300 6-20 30 390 24 × 180
7 LHJZ-1400 Φ325-Φ1420 500-1560 6-22 30 400 26 × 180
8 LHJZ-1600 Φ426-Φ1620 500-1560 6-25.4 40 510 30 × 180
9 LHJZ-1800 Φ508-Φ1820 1100-1600 8-25.4 40 510 30 × 180
10 LHJZ-2000 Φ508-Φ2020 1200-2000 8-25.4 40 530 30 × 180
11 LHJZ-2400 Φ508-Φ2400 1200-2000 8-25.4 40 530 30 × 180
12 LHJZ-3000 Φ508-Φ3000 1200-2000 8-25.4 40 530 30 × 180

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